型號(hào)/model

包裝規(guī)格/Packaging Specifications

性能特點(diǎn)/Performance characteristics

對(duì)照歐美牌號(hào)/Compare European and American brands

T88
(熒光)

20kg/桶

易清洗型，90℃熱水固化，浸滲能耗較低，可生物降解，
適用表面精度要求較高的工件。工作溫度-55℃- +175℃ Easy to clean, 90℃

hot water curing, low energy consumption for impregnation, biodegradable,It is suitable for workpieces with high surface precision requirements. Working temperature -55℃- +175℃

Resinol88C

T90
(熒光)

20kg/桶

標(biāo)準(zhǔn)型，90℃熱水固化，適合粉未冶金鑄件，
工作溫度-55℃ - +200℃。國(guó)內(nèi)普遍使用，穩(wěn)定性好。

Standard type, 90℃ hot water curing, suitable for powder metallurgy castings,Working temperature -55℃ - +200℃. It is widely used in China and has good stability.

Resinol90C

熱水固化浸滲劑Hot water curing impregnant

T88

T90

外觀Exterior

透明至琥珀色液體（熒光）Clear to amber liquid (fluorescent)

透明至琥珀色液體（熒光）Clear to amber liquid (fluorescent)

粘度Viscosity（mpa.s）

約15

約18

密度Density（g/cm2）

1.02

1.05

閃點(diǎn) Flash point(℃)

>92

>93

表面張力 Surface Tension(dyn/cm)

約15

約35

工作溫度 Operating temperature(℃)

-55～+175

-55～+200

浸滲合格率Impregnation pass rate

>98%

>98%

90℃熱水固化時(shí)間90℃ hot water curing time

20 分種

20分種

固化后硬度(索式D)Hardness after curing (Soxhlet D)

>62

>62

適用鑄件空隙孔經(jīng)Applicable to casting void hole diameter(mm)

<0.1

<0.1

特點(diǎn)Features

易清洗型Easy to clean

標(biāo)準(zhǔn)型Standard

保質(zhì)期Shelf life(<25℃)

大于1年more than 1 year

大于1年more than 1 year

耐壓性能Pressure resistance

可承受壓力至工件爆裂值Can withstand pressure to workpiece burst value

可承受壓力至工件爆裂值Can withstand pressure to workpiece burst value

使用年限Use period

大于工件使用年限Exceeds the working life of the workpiece

大于工件使用年限Exceeds the working life of the workpiece

液體liquid

性能performance

液體liquid

性能performance

液體liquid

性能performance

燃料油

√

硫酸蒸汽

√

制動(dòng)液

√

乙二醇

√

硫酸

%

丙酮

√

高氯酸鉀

√

工業(yè)苯

√

過氧化氫

√

已醇

√

加氯水

√

草酸

√

氫氟酸

x

鹽酸

◎

王水

x

氯化氫

√

二氧化硫

√

氧氣

√

水液壓機(jī)液體

√

潤(rùn)滑油

√

渦輪液體

√

干洗溶劑油

√

普通酒精

√

灰氫液體

√

液體liquid

溫度temperature

初始硬度保有率(%)Initial hardness retention rate (%)

300h

700h

100h

汽油

87℃

86

86

86

機(jī)油

87℃

103

104

102

水/乙二醇(50%/50%)

87℃

96

93

92

制動(dòng)液

87℃

77

73

76

水

87℃

89

93

96

硫酸(10%)

22℃

95

97

98

水玻璃無機(jī)鹽浸滲技術(shù)

有機(jī)熱固化浸技術(shù)

固化原理

物理反應(yīng)，脫水干燥

化學(xué)反應(yīng)，加熱固化

粘度

粘度較高，不能密封0.1mm以下的微孔

粘度低,可密封1.5μm的微孔

成分均勻性

粘度易變化，需不斷攪拌以防成份分離，
水分蒸發(fā)會(huì)造成粘度增加

成分均一，不含溶劑，穩(wěn)定性好

化學(xué)性質(zhì)

PH=1，堿性，腐蝕零件

PH=6接近中性，不腐蝕零件

浸滲合格率

多次浸滲80%

一次浸滲98%以上

固化后收縮率

脫水30-40%

有機(jī)浸滲劑100%固化

生產(chǎn)效率

需要兩次以上浸滲，自然固化24-48小時(shí)，
加熱固化2小時(shí)

一次浸滲，因化時(shí)間為20分種

清洗

難于清洗，形成表面殘留，影響零件外形
尺寸和表面質(zhì)量，必須在機(jī)加工前浸滲

易清洗，不影響零件外形尺寸
和表面質(zhì)量，精加工后浸滲

固化后的物理性能

無機(jī)鹽，很脆，沖擊振動(dòng)，過程中易脫落造成滲漏

具有柔韌性（與零件同壽命）

固化后耐介質(zhì)性能

濕度、酸堿等會(huì)引發(fā)變質(zhì)

耐化學(xué)介質(zhì)性能優(yōu)良

耐溫性能

能耐同溫

連續(xù)工作耐溫200℃左右

  六，有機(jī)浸滲推廣應(yīng)用前景及效益The Prospect and Benefit of the Promotion and Application of Organic Impregnation

1、推廣應(yīng)用前景及效益預(yù)測(cè)Promotion and application prospect and benefit forecast：
該項(xiàng)技術(shù)是解決鑄件泄露的有效措施，主要用于有色金屬和粉未冶金制品（主要是鋁合金），對(duì)提高鑄件合格率，降低生產(chǎn)成本有明顯的效果。
目前全國(guó)許多工廠壓鑄件的廢品率較高，尤其是有色金屬高達(dá)20%，該項(xiàng)技術(shù)的推廣可挽回大量的廢品損失，具有十分明顯的經(jīng)濟(jì)效益。
目前，全國(guó)較多企業(yè)采用該技術(shù)后，實(shí)踐證明每年可節(jié)約幾十萬或上百萬的經(jīng)費(fèi)（如無錫市威孚股份有限公司自采用有機(jī)浸滲工藝后，將浸滲技術(shù)主要應(yīng)用于鑄銅、鑄鋁、合金鑄件、粉未冶金等，以前必須報(bào)廢重鑄的工件比例幾乎降到零，每年挽回經(jīng)濟(jì)損失在350萬元以上。）如在全國(guó)推廣應(yīng)用，將取得顯著的經(jīng)濟(jì)效益和社會(huì)效益。

This technology is an effective measure to solve the leakage of castings. It is mainly used for non-ferrous metals and powder metallurgy products (mainly aluminum alloys). It has obvious effects on improving the qualification rate of castings and reducing production costs.
At present, the scrap rate of die castings in many factories across the country is relatively high, especially for non-ferrous metals as high as 20%. The promotion of this technology can restore a lot of scrap losses and has very obvious economic benefits.
At present, after many enterprises across the country have adopted this technology, it has been proved that hundreds of thousands or millions of dollars can be saved every year (for example, after Wuxi Weifu Co., Ltd. adopted the organic infiltration process, the infiltration technology is mainly used in casting For copper, cast aluminum, alloy castings, powder metallurgy, etc., the proportion of workpieces that had to be scrapped and recast in the past has been reduced to almost zero, and the annual economic loss is more than 3.5 million yuan.) If it is popularized and applied nationwide, it will achieve significant economic benefits and social benefit.
2、與傳統(tǒng)密封使用成本對(duì)比分析（案例）Comparative analysis of the cost of using traditional seals (case)
某客戶主要生產(chǎn)鋁鑄件制動(dòng)閥，用于汽車剎車系統(tǒng)。高效可靠的微孔密封對(duì)于防止閥體蓋等滲漏，減少交通事故等有著重要的意義

A customer mainly produces aluminum casting brake valves for automobile brake systems. Efficient and reliable microporous sealing is of great significance to prevent leakage of valve body covers and reduce traffic accidents.

2.1、報(bào)廢鑄件的費(fèi)用The cost of scrap castings

2.2、整個(gè)浸滲的耗電量/年P(guān)ower consumption/year for the entire impregnation：

2.3、浸滲劑材料費(fèi)Impregnant material fee：

24、年成本計(jì)算如下The annual cost is calculated as follows : 

以上尚未包括因極大地縮短工藝流程時(shí)間，提高生產(chǎn)效率而帶來的工時(shí)成本節(jié)約等。與無機(jī)硅酸鹽及合成樹脂成本比較，雖然無機(jī)硅酸鹽及合成樹脂的材料費(fèi)只是熱固化浸滲劑的幾分這一，但綜合比較報(bào)廢鑄件成本，能量消耗，因其極大提高效率節(jié)省的工時(shí)成本，用熱固化浸滲便將成本大大降低，工件質(zhì)量大大提高。

The above does not include labor-hour cost savings due to greatly shortening the process time and improving production efficiency. Compared with the cost of inorganic silicate and synthetic resin, although the material cost of inorganic silicate and synthetic resin is only a fraction of that of heat-curing infiltrating agent, the cost and energy consumption of scrap castings are comprehensively compared because they greatly improve efficiency. The cost of man-hours is saved, and the cost of thermal curing impregnation will be greatly reduced, and the quality of the workpiece will be greatly improved.